Quality Control Plan
A quality control plan refers to as the analysis, inspection and action that is necessary to confirm when measures are undertaken for a quality output. It is also the functioning procedures and activities used to achieve and verify the necessities of quality. More so, it is a technique for keeping eminence of outputs or inputs to various specifications. A quality control plan may also be referred to as a document that describes all the valued construction checkpoints to be conceded after or during the production proceedings. It depends on the situation that is subjected to legal inspections, products and processes. The United Nation Office Service usually undertakes project services in the United States. (UNOPS). The objectives for a Q.C.P(quality control plan) are:
- To show the quality program to be applied so that the construction project is fabricated following the contract constraint and industry standard.
- To designate the necessary guidelines for documentation and inspection for every construction activity.
- Provision of reasonable assurance that the accomplished work will exceed or meet per the construction specifications and drawings.
- Showing how unexpected conditions or changes that might affect the quality of construction – The data will be detected, acknowledged and addressed, during the construction period.
1.0 Method and procedure
An effective Quality Control Plan must follow some procedure or standard for it to be implemented. They include;
- The extent of Quality control plan to be determined by the unit percentage tested from every proportion.
- The real-world data must be collected, such as a failed unit percentage. The collected data is then reported to the entitled management personnel. After the corrective action is decided upon, the defective units are then rejected or repaired and the deprived service repeated at no cost until the consumer is satisfied.
- The Quality control plan must remain to make sure that the corrective efforts have produced a satisfactory result to distinguish between the new recurrences of trouble immediately.
2.0 Quality record and performance
A quality management structure requires a fundamental record keeping. The performance and monitoring necessities are appropriate for quality control on every construction. Specifications enact these necessities upon the contractors and involve specific plans for the contractor compliance and essential work-area monitoring.
Performance indicator
Inspections
- Quantity of site checkups conducted
Non-Compliance Records
- Quantity of non-compliance accounts received closed
- Quantity of non-compliance accounts
- The total amount of non-compliance proceedings rectified
- The average time taken to deal out non-compliance accounts
Work rejection
- Due to artistry
- Due to lateness
Samples (Survey) Rejection
- Due to artistry
- Due to delay
The performance and quality recording ids determined by;
2.1 Reporting
The monitoring of information acquired by the Quality Control Plan during construction workings will be encompassed in every weekly report concerning its progress.
2.2 Quality control report
When preparing a quality control report, specific inclusions must be followed, such as;
- The violations and defiance’s – they include the corrective action, location and description the construction work is undertaken ii. The weather condition – such as moisture or the soil condition. It is essential to note how adversative weather condition shut down or hamper the operation of a contractor.
- Progress information – this refers to the action contemplated or reports-reports on delay.
- Identifying recipient and sources of instruction given and received.
- Controversial matters – solving and checking if disputing and controversial issues were settled
- Reporting the arrival and departure of every machinery or equipment on the site.
- Proper documentation of every report taken making sure that they are recognized, dated and signed.
3.0 Procedure and Policy of Quality control
The policies and procedure of a quality control plan concealments everything from an individual expectation on the suppliers to the person responsible for inspecting the services, machinery, equipment, among others, on a site. The procedures show how the policies will be carried out within systematic actions and schedules. The implementation of a quality control procedure and Policy on a project focuses on
- the quality physical guidelines
visual quality
- performance specification
- sequence and method tests
- approval and inspection certificates
- rejection and acceptance criteria
- The control points are responsible for the smooth operation on the site.
3.1 Quality control policy
On every control quality control plan, policies are issued for the alignment on the strategic directions and purposes on work to be done. They are essential since they provide a framework for eminence objectives that comprise of commitment to meet the applicable requirements. It also incorporates the company mission, vision and core values. On every quality control policy, it must be controlled by making them part of a quality manual, procedure and making them a controlled document or on their number.
3.2 Testing standard and Method
There are certain elements necessary on the project that requires an inspection and testing method, for the details to be safe to be utilized. The features may include the strength and compactness of concrete, soil compactness, welding, among others. Testing is vital to be executed during work, checking the work quality. The data collected is then reported immediately after inspection and testing.
Other elements on the project will be tested in the future by either a consultant or an architect. Either the consultant or the architect will provide a punch list of necessary corrective actions. The magnitude of the punch list reflects the effectiveness of a Construction Quality Control Plan.
3.3 Startup Policy and commissioning
Startup and commissioning plan is responsible for the implementation of a system or a piece of equipment before the project turns over in agreement with Technical Specification Contractor Quality Program Requirement. It is essential to understand that every project is unique. The necessary steps allied with commissioning include;
- Meeting with the client to determine the concern and specific needs
- Creating a customized checklist based on the client`s needs
- Assembling every information collected during the planning, design and construction process.
- Sorting project data from an intelligent design database such as piping, equipment, instrumental and valves, among others.
3.4 Quality reward program
A reward program describes the plans or systems used to influence an employer’s behaviour. It denotes the expectations of the workforce and what is expected in return. It helps an organization in promoting the organization and individual expression for the achievement of the organization goal and strategies. A quality reward program influences the implementation of a company`s approach through;
- Retaining and attracting a competent workforce.
- Promoting knowledge and skill development
- Enhancing a motivating performance.
- Shaping corporate culture.
- Determining pay cost
- Defining and reinforcing workforce structure.
A reward program focuses on either intrinsic or extrinsic reward type. Intrinsic reward type is those reward type in the current job, for example, challenging and exciting work, while extrinsic reward type focuses on factual matters such as bonuses and salaries. Some of the reward and categories include;
Compensation
Benefits
Development
Work environment
Annual Incentives
Life insurance
Succession
Telecommuting
Base salary
Health care
Career planning
Flexible workweek
Spot Award
Child-care resources
Annual conference
Recognition program
Long term Cash incentives
Disability
Professional membership
Modification of Job design
Equity
Retirement
Training program
Comfortable work station
Program for Employee referral
Onsite convenience
Learn and lunch
Casual dress policy for businesses
4.0 Quality control organization
This section represents the authorities and responsibilities, key individuals involved in the structure and facility of the construction Quality Control organization and the minimum experience and training of the Quality Control individual onsite. The United Nation Office for Project Service (UNOPS) is an organization responsible for implementing the platform and maintaining Quality control. They ensure that subcontractors and contractors perform every construction following the contract specifications or any other related document. UNOPS manager is responsible for;
- Provision of a professional construction project management and associated services in association with the project.
- Implementing the Quality Control Plan.
- The project manager for UNOPS generally delegates the (QCMT) Quality Control Management team.
- He/she is responsible for supervising works on the site.
- Monitoring daily activities enacted by the contractor to substantiate compliance with the specifications and plans
- Administration and Coordination of all requirement and Quality Control Activities, including subcontractors, work.
5.0 Quality control process
Quality control is a method engaged to ensure a certain level of quality in a service or product. In a construction company undergoing construction work, work since the conception period to the final stage should be maximally done through the client consideration. There are different phases in a construction project such as;
5.1 The project conception/ procurement stage3.2 Testing standard and Method
3.3 Startup Policy and commissioning
3.4 Quality reward program
4.0 Quality control organization
5.0 Quality control process
5.1 The project conception
Project conception is the stage where the project owner still has a dream and is always researching on the appropriate location, standard and specifications that should be followed. The procurement phase focuses on the design stage where the client and the engineer/architect met and negotiate about the design, engineering plan, materials and the construction services. A quality procurement stage is determined by the level of commercially and technical evaluating bids with regards to the construction contract.
5.2 Purchasing stage
Purchasing stage refers to the stage after the design stage, where the client and the engineer/ architect focus on the different type of quotation at hand. A quality purchasing stage focuses on a keen understanding of the market.
5.3 Pre- mobilization stage
Pre-mobilization stage refers to the stage asserting the activities conducted after the project owner has employed the trade contractor. After all the materials are bought, a contractor or a construction manager is appointed to manage the site equipment, machinery or construction materials. The stage serves as the appropriate time for the project team to meet and strategies om the construction stages.
5.4 Initial Inspection
Before any construction inspection is required to be undertaken for the whole site. The stage is sometimes assumed but is quite crucial as it oversees the issues needed for correction.
5.5 Follow-up inspection
Follow-up inspection a crucial phase for a contractor, following up the daily activities in the construction site. It involves;
- ensuring a steady continuance with the contract requirement and with the control testing until the accomplishment of a particular structure of work.
- Providing daily reports of the project.
- Appropriate testing of deficiencies preceding to the addition of work new features.
5.6 Final inspection
A contractor is responsible for performing a final work inspection. For final quality inspection, a contractor is entitled to:
- Cultivate on a punch list on all matters that do not conform to the specifications and plan approval.
- To include the list in the quality control documentation for the construction.
- Performing a second completion inspection after the item punch list that have been completed by the Engineer.
6.0 Submittals Schedule
7.0 Documentation of Quality control activities
8.0 Corrective action requirement
This is any activity or actions established from an argument responsible for altering the direction of a project or specific task that might have lost its course or deviated from a specified intended path. Corrective actions are essential as they are needed to come up with a solution for the variance in cost, depending on the effects and the cost. One of an action that requires corrective-ness is delays on the site. They may occur in the preconstruction phrase that refers to the beginning to the signing of the final contract. The delays may be caused by lack of a clear understanding or poor planning by the owner, contractor, labourers on the drawing, design and equipment on the site.
9.0 Conclusion
A contractor is required to have a robust quality control plan as it is vital for the success of a construction project. An operational database generates a procedure for standard requirement and clarification, conventional Method for process management; it defines the accountabilities and responsibilities means and is also an avenue to more effectively managerial of the resource chain. Moreover, it reduces potential conflict and misunderstanding on the site, it effectively manages and facilitates the collection of information, identifying non-conforming work, performance discrepancies and substantially increasing efficiency through the reduction of punch list work and defects. All the necessary measures will, in turn, improve the working relationship between the project owner and the design team. It analytically enhances the delivery of a contractor project and manages work quality. Also, it increases productivity, reducing waste and ultimately improving profitability.