Top Drive Services
On-site support for your Top Drive
Global Energy Solutions (Glensol) has a team of seasoned field technicians who ensure quick on-site response to any emergency.
The range of services:
- Field service support
- Top Drive installation, disassembly, and transportation
- Regular maintenance and monitoring
- Top Drive inspection, overhaul, troubleshooting
- Top Drive repair and major overhaul
- Vertical run testing of Top Drive systems with custom-designed dynamometer
- Preventative maintenance (PM) and operational support
- Rig retrofit work for both new and used systems
- Link-tilt-system with position monitoring designed for high impacts
- Top Drive packaging of all support components
- Universalized Top Drive control systems
- Spare parts provision
- Third party consulting
We serve the following items of Top Drive:
- Electrical service loop
- Hanger assembly with integrated counterbalance cylinders
- Guide rail system inducing mast-contained torque
- Standard wash pipe
- Manual and remote-controlled IBOP
- Backup Clamp
Top Drive Site Installation & Commissioning
Optimized performance and operational reliability of your Top Drive
Global Energy Solutions (Glensol) delivers professional services that ensure better availability and optimized performance of your Top Drive. Certified engineers make sure your Top Drive fits the agreed functional requirements and is aligned with all safety parameters for enhanced reliability. We ensure site repair services for interrupted drilling operation. Top Drives commissioned in a proper and accurate manner run better, more safely, with less energy consumption and longer life-span.
How we add value:
- Installation & commissioning of Top Drives of different brands and models
- Compliance with local legislation and safety regulations
- Involvement of certified engineers ensuring the optimized performance and operational reliability of Top Drives
- A database with all commissioning documentation and the process parameters for both engineers and customers
The range of services:
- Pre-installation rig survey
- Safety and installation check according to the manufacturer’s procedure
- Test or verification of proper motor cabling insulation
- Inspection and test of Top Drive unit and control system
- System commissioning and function test
- Control signal checking at drive unit
- Parameter settings
- ID-run and test without process load
- Optional process tuning after customer definitions
- Mechanical/electrical/hydraulic problems on different models of Top Drives
- Universalized Top Drive control systems
Glensol also offers trainings on the utilization of the Top Drive, which includes preventive maintenance (PM) guidance as well as routine operational activities.
Top Drive Maintenance
Around the clock maintenance for Top Drives
Global Energy Solutions (Glensol) provides supervision and maintenance for Top Drives assuring 24/7 on-site availability of the technician, responsible for installation, disassembly preventive maintenances, and performance monitoring. Our technician also carries out everyday maintenance and is on hand to deal with any Top Drive problems, around the clock.
How we add value:
- Engineer available twenty-four hours straight at a competitive daily rate
- Highly skilled technicians capable of maintaining multiple Top Drives which reduces the number of hired personnel and corresponding labor costs
- Rapid response to emergencies through continual monitoring and effective maintenance, avoiding risks of rig downtime and the associated financial loss.
We have implemented the Quality Manual and quality management system in compliance with ISO 9001 and established such procedures, as:
- Top Drive Maintenance Standards & Process
- Top Drive Repair Standards & Process
- Top Drive Testing Standards
- Top Drive Assembling Standards & Process
- Materials Inspection Standards.
Top Drive Troubleshooting & Repair
Immediate response to any failure
Knowing the importance of rapidly resolving Top Drive failures during operations, Global Energy Solutions (Glensol) provides immediate troubleshooting and repairs onsite and thoroughly tests the Top Drive.
If Top Drives are not currently in operations, we advise combining repairs with a partial or major overhaul. This ensures each spare part is in optimal state, minimising future failures.
We provide quick-turn repairs and carry out vertical run testing on all Top Drive systems, with the use of specially designed dynamometer to ensure that the Top Drive is brought back to you in “like-new” state.
Our services cover, but not limited to:
- Catwalks
- Drawworks
- Traveling blocks
- Service loops
- Pipe handlers
- IBOP actuators
Top Drive Overhaul & Refurbishment
Customized overhaul & refurbishment solutions for your Top Drive
Your Top Drive life-cycle can be greatly improved through a professional overhaul, which is particularly important in harsh climates or with Top Drives that have been only partially repaired in past emergencies.
Top Drive refurbishment or overhaul services of Global Energy Solutions (Glensol) are completely customized. To determine the current state of your Top Drive we conduct the check with the defined list of questions and overview the repair history of the Top Drive. Our technicians then conduct a thorough on-site inspection of Top Drive, making the list of all the required replacement parts. Then the required spare parts are sourced directly from the producers when necessary.
With the parts in hand, our technicians carry out your Top Drive’s overhaul and final testing. First time in the history of our region Top Drive model TDS-11SA and PH-75 Pipe Handler Assembly overhauled in local company service center – GLENSOL workshop.
It was major overhaul, which included mechanical, electrical and hydraulic part. Test run for the Top Drive was successfully carried in Glensol workshop upon completion of overhaul with participation of SOCAR and Turan Drilling representatives.